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     Home - Products
     SonoFlux Servo
 
Fully Automated Ultrasonic Reciprocating Spray Fluxing System
 
The SonoFlux Servo is a fully automated ultrasonic spray fluxing system designed on a high accuracy reciprocating platform. The ultrasonic atomization module uses a high Impact flux transfer system for maximizing top-side fills.
SonoFlux Servo is designed for complete flexibility - making it ideal for contract manufacturers making frequent product changeovers. All process parameters are controlled with a user-friendly Windows®-based interface. SonoFlux Servo is compatible with all fluxes, including those used in lead-free manufacturing.
 
The SonoFlux Servo system has many integrated features:
  • 500,000 recipe storage
  • Single or dual mode fluxing
  • Easy integration and operation with all wave solder machines
  • Non-clogging ultrasonic atomizing nozzle
  • High precision flux delivery pump
  • Conveyor speed sensing option
  • Low maintenance design reciprocator
  • Uniform coverage
  • Reduction in flux consumption up to 80%
 
Impact Ultrasonic Nozzle:
The SonoFlux Servo system can either be installed internally in your wave solder machine or is available as a stand-alone unit.
 
The system is also equipped with a high Impact flux transfer system to help with PCBs that have difficulty with top-side fill, such as those with thick back planes, tight lead-to-hole ratios, or ontaminated components.
 
Industry Proven - Sono-Tek spray fluxing systems with an non-clogging ultrasonic nozzle and spray dispensing mechanism have been proven in thousands of industrial PCB fluxing applications worldwide.
 
Flux Application - Flux is supplied from a closed reservoir by a positive displacement gear pump. The unpressurized flux reservoir includes a level sensor to alert the operator to a low level flux condition. The flux is atomized into a fine mist at the tip of the non-clogging, large-orifice ultrasonic nozzle which is reciprocated below the PCB, directing flux upward.
 
Flexibility - SonoFlux Servo can store up to 500,000 recipes, can be run in single or dual mode, and has a conveyor speed sensing option, making it ideal for high mix contract manufacturing.
 
Fastest Payback - In many installations, Sono-Tek systems have a reduced flux consumption by up to 80% as well as reducing solder defects by a similar percentage. Compared to foam fluxing, additional savings are achieved by the elimination of thinner and titration checks, as well as reduced waste disposal costs. Sono-Tek systems have also been shown to reduce flux consumption by up to 50% when compared to conventional spray fluxers.
 
Service and Support - Sono-tek Corporation prides itself on offering technical support second to none. North American-based service personnel and international distributors with factory-trained technicians provide this high standard of service throughout the world.
 
 
SonoFLux Servo System Specifications
General Specifications :
Fluxer Type : Fully automated reciprocating ultrasonic nozzle with high Impact flux transfer system
Construction : Stainless steel, titanium, Teflon®, polypropylene, Delrin®, Ertalyte®, Ryton®, EVA (flux wetted materials)
Storage Capability : 500,000 Recipes
User Interface : Notebook / PC-based
Flux Types : RMA, RA, Alcohol-based low solids, OA, VOC-free
PCB Width Range : 2–18 inches (50-457 mm) / 2-24 inches (50-610 mm) optional
Flux Deposition Range : 300-2500 µg/in2 (for typical no-clean fluxes) Programmable selective area fluxing
Deposition Uniformity : ±10%
Deposition Repeatability : ± 5%
Reciprocator speed : 0 - 800 mm/sec
Options : Conveyor Speed Sensing / Bar code reader
Reciprocator speed : 0 - 600 mm/sec
Conveyor speed Range : 0 - 250 cm/min (0 - 8.2 ft/min)
Teflon®, Kalrez®, and Delrin® are registered trademarks of E.I. DuPont de Nemours and Company Specifications may change without notince.
Service Requirements :
Line Power : 110/120 VAC, 50/60 Hz or 220/240 VAC, 50/60 Hz Single phase, 900 VA max
Compressed Air : Clean, dry and oil-free Supply Pressure: 50 - 100 psi Capacity: 6 cfm
Exhaust : 300 cfm minimum, 600 cfm recommended
 
 
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