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     Home - Products - Zestron Cleaning Chemicals
    Solder Oven/Tool Cleaner
 
Maintenance applications such as regular cleaning of soldering frames, reflow ovens, condensate traps, solder frames, wave soldering machines, tools and dispensing needles can impact the overall process reliability.
The baked-in fluxes and condensate gas emissions from the soldering process must be removed. ZESTRON offers water-based and solvent-based cleaning agents for maintenance and tool cleaning applications in electric component production. These maintenance cleaners can be used for manual cleaning as well as ultrasonic and spray-in-air applications. Unlike IPA, ZESTRON’s cleaning agents are low in odor and can be used on warm surfaces, that e.g. reduces the solder oven down time even further.
 
REFLOW OVEN CLEANING CLEANING OF SOLDER FRAMES AND CONDENSATE TRAPS CLEANING OF WAVE SOLDERING MACHINES INCLUDING WAVESOLDERING FINGERS. CLEANING OF DISPENSER NEEDLES
Evaporated flux and gas emissions from the solder mask are deposited on the inner surface of the reflow oven during the soldering process. To avoid re-contamination of the assemblies, oven manufacturers recommend regular maintenance cleaning.

ZESTRON recommends the use of VIGON®  RC 101. Unlike IPA, VIGON®  RC101 is a water-based product and therefore has no flash point.

To reduce the reflow oven downtime even further, VIGON®  RC 101 has been formulated for usage on warm surfaces. A quick and efficient cleaning process is guaranteed, even for baked-on flux residues.
Condensate traps are contaminated during the soldering process with flux, which is specifically deposited here. The heat transfer is significantly disturbed by these flux residues which results in no further deposits as soon as the condensate traps are heavily contaminated.

During the soldering process, PCBs are attached to solder frames, which in turn are also contaminated by flux residues and gas emissions.

The removal of flux residues from the condensate traps and solder frames therefore plays an important role. ZESTRON offers different cleaners to remove low-solid, rosin-based, synthetic and water-soluble fluxes.
To guide the assemblies through the oven during the wave soldering process, they are attached to the solder frames, which become contaminated during the flux and soldering process. The conveyor fingers, which guide the solder frames through the wave soldering system also become contaminated. If the conveyor fingers are clogged up with flux residues and gas emissions, they will  no longer have the necessary grip, thus resulting in unclean soldering.

ZESTRON offers an aqueous cleaning solution for the removal of the residues from the soldering waves, the inside of the wave soldering systems and the conveyor fingers. Unlike IPA, VIGON® RC 101 can also be used on hand-warm surfaces since it has no flash point.

Wave soldering systems are cleaned manually. The conveyor fingers can be cleaned automatically, whereby the cleaner is directly routed to the conveyor finger via a tank and applied with brush heads.
To ensure the reliability of dispensing applications, it is essential to regularly clean the nozzles. The uncleaned dispensing needles can lead to misalignments and fluctuations in adhesive quantities. The cleaning of dispensing needles is therefore of great importance.

The removal of adhesive from the nozzles can be done manually in an ultrasonic bentch top . We recommend ZESTRON® ES 200  for ultrasonic systems, which will effectively clean even stubborn residues from dispensing needles

Alternatively for manual cleaning the aerosol-based product, ZESTRON® HC is fitted with a removable spraying adapter, which allows for accurate and convenient cleaning including difficult to access areas. Both cleaning agents are an ideal replacement for IPA.
 
REFLOW OVEN CLEANING CLEANING OF SOLDER FRAMES AND CONDENSATE TRAPS CLEANING OF WAVE SOLDERING MACHINES INCLUDING WAVESOLDERING FINGERS. CLEANING OF DISPENSER NEEDLES
 
CLEANER TYPE PROCESS

Substrate

Fluxes & Solder Pastes after Soldering
Cyclones Condensation
traps, Solder pallets
Reflow ovens,
Conveyor fingers
Dispensing
needles
Squeegees
Cleaning machines
Spray-in-air
Spray-under-immersion
Ultrasonic
ATRON® SP 200
ATRON® SP 300
Manual Stencil Printer Underside Wipe
VIGON® RC 101 ZESTRON® HC
 
VIGON® RC 303
 
Cleaning machines Ultrasonic

 

ZESTRON® ES 200
 
 
 
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