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      Home - Products - PBT
    Compaclean
 
 
  • High pressure/high flow cleaning system, designed for water based cleaner.
  • Excellent uniformity of cleaning effect over the whole chamber space due to optimized nozzle shape, nozzle configuration and basket oscillation.
  • Suitable for low stand-off components in SMT, soldered with no-clean / lead-free technology by using even fully synthetic fluxes.
  • System has in the basic configuration a fully adaptive control of all processes and a complete cleaning parameter traceability.
  • Close-looped DI water rinsing system with controlled conductivity is integrated in the basic machine configuration.
  • COMPACLEAN is at present the most efficient and process cost saving machine in it's class.
  • Three Years full warranty on the system.
 
Product Description - COMPACLEAN
High-pressure cleaning system with the high flow shows a very high cleaning efficiency even by very difficult component and PCB configurations. Optimized nozzle shape and nozzle configuration on stable arms with basket oscillation results in high uniformity of the spray-field, which leads to shortening of process times.

Basket oscillation system is provided by a magnetic linear drive which does not need any seal. Therefore, this machine has a high compatibility with many different cleaning agents.

System is designed to clean residues under low stand-off components and under BGA packages. It can be configured also for cleaning of solder pallets from solder wave, or mechanical parts.

Due to relatively short process times, the energy consumption and cleaner consumption is minimized.

System can be delivered in different configurations upon to the required process and customer's facility conditions. The fully-closed configuration, including reclaim  of cleaning agent, first and second independent close- looped DI water rinsing systems, can be an ideal solution for obtaining perfect quality of cleaned PCB's together with a maximum environmental-friendly process.

Machine construction is stainless, with piping system from HDPP. This gives a wide window for compatibility with different cleaning agents.

Machine is controlled by PC under WINDOWS 7, interface provided by a touch screen.

Three password protected levels: Operator, Engineer, Service enables to operate system by low skilled personal even while complete documenting of the cleaning process parameters and monitoring of all operator's activities.

Full traceability of all process parameters together with adaptive process time control upon the filter conditions and all other parameters gives a maximum process security. Logging of all machine events helps to keep 100% overview about activity of machine and operators.

All tanks have a proportional level measurement systems with a dynamic level verifying which prevents any possibility of  mixing liquids.

Machine has a cooling system after drying, which helps operator to re-load goods quickly and safely.
 
Technical parameters - COMPACLEAN
Effective dimension of cleaning chamber (LxWxH) 500 x 490 x 500 mm
Max. weight of object to be cleaned 24 kg
Cleaning chamber capacity - Eurocard format 126 pcs
Cleaning agent volume 70 ltrs
Rinsing DI water volume Compaclean II 70 ltrs
Rinsing DI water tank Compaclean III 35ltrs each tank
Heating temperature cleaning max. 50 C (optionally 60 C )
Rinsing temperature max. 50 C
Drying temperature max. 110 C
Typical cycle time (dependent on application) washing: 15-20 min
  rinsing: 5 min
Presure air 0,4 - 0,8 Mpa drying: 10-20 min
Control system industrial PC, WINDOWS 7
Software version English, German, Czech (other on request)
Mains power supply 400V, 50Hz (3P + N + PE)
Installed power ( depending on configuration) from 12 to 20 kVA
Power consumption during operation (average) 3 kW
Compressed air supply pressure 0.6 - 0.8 MPa
Compressed air consumption 1l/min
Exhaustion capacity 250m3/hr
Exhaust port diameter 100mm
Weight of empty machine (depending on configuration) 430 - 450 kg
 
Product Photography - COMPACLEAN
 
 
 
 
 
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