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      Home - Products - KIC Profiler
    KIC Vision
 
KIC MVP
 
Click here to view the KIC 24/7 datasheet
 
 
 Thermal Management System for Optimal Equipment Utilization :
The KIC 24/7 continuously tracks and records real-time thermal process data for every product -- automatically in the background, never interrupting your production. A product profile is automatically calculated and includes all pertinent process data -- for every product manufactured, eliminating the need for periodic verification profiles. The real-time process data enables engineers and managers to make crucial cost containment and quality control decisions.

Process data is automatically charted for all critical process specs: peak temperature, soak time, time above liquidous, etc. The data is plotted on real-time control charts and Process Capability (Cpk) is calculated for each specification. The overall Process Window Index (PWI) is charted, providing a real-time Cpk for the entire process. Any process drift outside of control limits or defined Cpk value will immediately trigger an alarm. Real-time Cpk tracking provides a zero-defect, fail-safe system that automatically identifies potential defects before they happen.

 
 The Process Window Index :
 
 
 Profiling Reduced to a Single Number :
 
The PWI measures the profile’s fit to the process window in a mathematical and objective manner by using a single number. This aids in optimizing the process by comparing and ranking alternative profiles in terms of their fit to the available process window. The lower the PWI, the more efficient and stable the process! (See the PWI data sheet for a detailed explanation)
 
 KIC 24/7 System :
 
 
Base System Components
 
KIC Probes (2) :
Each probe contains 15 internal TC's for monitoring process temperature. The probes run the length of the process and are installed at the product level (see KIC PROBES diagram).
 
Sensor/Encoder:
Sensor monitors, tracks and documents all product that passes through the oven. Encoder continuously measures conveyor speed.
 
eTPU:
The ethernet Thermocouple Processing Unit acquires data from the probes and sensors, and transmits it to the computer.
 
Communication cables:
Cables are included for connecting the eTPU to the KIC Probes, Product Sensor and computer. A USB to Serial Adapter is included for connecting the SlimKIC 2000 to the computer
 
Software and User Manual
 

Optional System Components

KIC RPM™ (Remote Process Monitoring):
Process data for every board is output and monitored remotely in real-time. See the KIC RPM data sheet for complete product details and specifications.
 
Alarm Relay:
The KIC Alarm Relay connects to the eTPU and allows KIC 24/7 to activate warning lights, audible alarms, and/or stop the process feed conveyor.
 
Barcode Options:
With a customer-supplied serial barcode reader, the Barcode options enable Process Traceability and/or Process Control for every product linked to its barcode number.
 
eTPU/KIC Probes:
Accuracy:   ±1.2C
Sensor readings/sec:   13
Thermocouples:   Type K
Temperature Range:   -150C to 1050C
Dimensions: eTPU (LxWxH mm):
KIC Probe:
  308.6 x 173.5 x 35.8
length and TC spacing is customized to each oven
Communications:   Ethernet, RJ-45 connection
Computer Capability:   PC
Power Requirements:   12V AC @ 300mA
 
 Note :
 
The KIC 24/7 requires a KIC Profiler. Please contact KIC for details about the profiler that meets your applications requirements.
The KIC 24/7 can interface directly with the oven controller. Setpoints are automatically sent to the oven eliminating the need for separate data entry. The number of direct-link ovens is growing; consult your oven supplier to determine availability.
 
Computer Configuation
 
Minimum System Requirement
800 MHz Processor / 512 MB RAM1
2 GB available storage (for product history)
Video 1024 x 768 resolution / 16-bit
1 available Ethernet port -or- 1 available USB port with Ethernet to USB adapter
1 available serial port or 1 available USB port with serial to USB adapter (for SlimKIC 2000 data download) -or- 1 available USB port (for KIC Explorer data download)
1 available parallel port or USB port (for software key options)
Microsoft® Windows® 2000, XP, Vista, or 7. (32-bit or 64-bit)
1 When KIC software is running on a computer with other applications, a faster CPU and more RAM may be required.
 
 
 
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